Ultrasonic Horns, Fixturing, & Nests

Nodal Plunger

A built-in spring-loaded isolated clamp is used to reduce stress damage on certain welding applications. They are ideal for staking applications that require a pre-clamp for a tight assembly.

Composite Horns

Ideal for welding large parts requiring high amplitude avoiding deep reliefs into the horn. They are also used to stake multiple studs or install several small inserts, reducing the need for additional welders.

Large composite block horn for welding complex geometries.

Round Horns: Solid & Hollow

These horns are available with high or low gain ratios and are made from titanium or aluminum. The face diameter (working surface) can start at .010″ O.D. and any dimensions up to 6″ with a flat solid face. Plating such as hard chrome, carbide coatings, and titanium nitride are commonly used to protect against wear.

Precision Part Holding and Alignment Solutions

In addition to our ultrasonic horn manufacturing capabilities, Thành Danh Ultrasonic specializes in creating custom fixturing and nests to hold and align your parts during the welding process. Our fixturing solutions are designed to:

• ✓ Ensure precise part alignment for consistent, high-quality welds
• ✓ Improve production efficiency and reduce setup time
• ✓ Accommodate a wide range of part sizes and geometries
• ✓ Enhance operator safety and ease of use

Our team of experienced engineers works closely with you to design and manufacture fixturing solutions tailored to your specific application needs, ensuring optimal performance and reliability in your ultrasonic welding process.

Contact us! Our Sales Engineers can help with all plastics joining applications, machine selection, inventory, pricing, and purchases.

Address: 280/18D Thạnh Xuân 25 St, Ward Thạnh Xuân, District 12, Hồ Chí Minh City.

Hotline: 0374003661 – 0969718871

Email: thanhdanhultrasonic@gmail.com