Design and Manufacturing of Ultrasonic Welding Molds at Ultrasonic Thành Danh

In the field of ultrasonic plastic welding, the mold (also known as the ultrasonic horn or fixture) plays a critical role in determining the quality, stability, and efficiency of the welding process. At Ultrasonic Thành Danh, we specialize in precision design and custom fabrication of ultrasonic welding molds to meet the diverse needs of manufacturing industries.

1. Customized Mold Design for Every Application

Understanding that each product has unique requirements in terms of shape, material, and functionality, Thành Danh offers tailor-made ultrasonic welding molds designed to match the specific geometry and technical specifications of your components. We serve various industries such as:

• Automotive parts

• Medical and laboratory equipment

• Cosmetics packaging

• Electronics and consumer goods

• Household appliances and toys

Our engineering team utilizes 3D CAD software and simulation tools to ensure perfect alignment, optimal energy transfer, and maximum durability of the welding mold.

2. High-Precision Machining and Fabrication

At Ultrasonic Thành Danh, we use CNC machining, EDM, and high-grade materials such as hardened aluminum, titanium, and tool steel to produce molds with tight tolerances and long operational life. Whether it’s a sonotrode (horn), anvil, or fixture, every mold is crafted to ensure:

• Even distribution of ultrasonic energy

• Minimized product deformation during welding

• Fast cycle times and consistent welding quality

• Compatibility with all major ultrasonic welding machines (20kHz, 28kHz, 30kHz, 35kHz, 40kHz)

3. Fast Turnaround and Technical Support

We understand the importance of time in manufacturing. That’s why Thành Danh offers:

• Rapid prototyping and short lead times

• On-site technical consultation

• After-sales support for adjustment and maintenance

• Mold reworking and re-tuning services

Whether you’re launching a new product or improving an existing production line, we are committed to providing efficient and reliable mold solutions.

4. Why Choose Ultrasonic Thành Danh?

• Over 10 years of experience in ultrasonic technology

• Skilled engineers and modern machining equipment

• Strong reputation for quality, precision, and service

• Competitive pricing and flexible order quantities

Let’s Create Precision Together

At Ultrasonic Thành Danh, we believe that a well-designed mold is the key to successful ultrasonic welding. Let us help you bring your designs to life with precision, speed, and reliability.

📩 Contact us today to discuss your project or request a quotation.